Real – Time Monitoring Of Production
Get to know when and why your machines are idle and how much are they producing. Depending on the level of integration, our solution collects critical data which is then centralised to give real-time insights. The virtual mapping is used to monitor critical aspects like machine’s availability, various stages of production like WIP, Idle Time and other important performance indicators with capabilities of real time alarms and notifications to make real time decisions and optimize production.
Condition based Monitoring involves monitoring of equipment condition and plant operation on real time basis and addresses potential problem at a very early stage to prevent breakdown. A significant change in condition can be indicative of a likely fault which needs to be corrected before it affects production. Large amount of data of industrial equipment is collected and mathematical derivatives of equipment efficiencies are applied to understand in-depth condition of the machines. Through our solution, maintenance activities can be planned at the right time, help in keeping the right inventory of spare parts thus enabling optimizing production capabilities in comparison to traditional legacy industrial systems.
In the event of an unplanned breakdown or fault, the primary objective is to clear the fault and restore operations of machine / equipment within the expected timelines as defined in the process is heavily dependent on fault related information to reach key stakeholders seamlessly. In the event of a fault, our solution captures the relevant fault inducing variable (based on machine integration and mapping), automatically sends it to key stakeholders as pre-defined at the frequency as needed using various communication channels like Email, SMS, Whatsapp etc depending on your choice.
Effective Management Of WIP / Idle Stages through visibility of real time production data
Reduce Production Variation
(Machine to Machine or Operator to Operator) through asset benchmarking
By preventing premature asset failures through condition monitoring
Reduces Breakdown Frequency by preventive maintenance modules
Reduce Fault Correction Time through 3 Tier Issue Management Workflow Automation
Optimise Energy Footprint by reducing electricity wastage and electricity expenses